Aside from lowering the cellar floor, per my buddy Chuck Diljack's thoughtful advice, I needed to shorten the length of the span or increase the height of the drop. My priority was whatever would be easier without a loss of effectiveness.
Measurements showed that it was very close whether the stop plate was the only issue, so it was removed, but the gate still didn't quite clear the floor. Like my Mets, close, but no cigar.
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The sash locks were now placed inside the end of the span while still being assured of perfect height alignment by the stop atop the bench work.
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Here's the reworked version. Still perfectly level, but 1" shorter and awaiting risers for the sub-roadbed. Scroll down to compare this photo to the first photo in Sunday's post.
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It remains to be seen how this will work out once track is laid, but it is very solid. Hopefully the expansion/contraction cycle will be minimal since my basement is climate controlled and the kiln-dried framing has been here for a year already.
I will need to be careful as I build up from the bench work to an overall depth of about 12". The meeting-edge of the span will need to be angled back slightly to allow for clearance when the gate drops down in its pendulum arc. I will do some mock-ups to make certain that that clearance doesn't become an issue. But for now, mission accomplished. More on this down the road, I'm sure.
It remains to be seen how this will work out once track is laid, but it is very solid. Hopefully the expansion/contraction cycle will be minimal since my basement is climate controlled and the kiln-dried framing has been here for a year already.
I will need to be careful as I build up from the bench work to an overall depth of about 12". The meeting-edge of the span will need to be angled back slightly to allow for clearance when the gate drops down in its pendulum arc. I will do some mock-ups to make certain that that clearance doesn't become an issue. But for now, mission accomplished. More on this down the road, I'm sure.
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BONUS: RHETORICAL QUESTION OF THE DAY...
I'm just saying, but if a recording tells me how much my business is appreciated by the companies that I sometimes need to call, why do they make it so incredibly frustrating to reach an actual human being?
VERY impressive solution! I'll be interested to see how your subroadbed will deal with the height difference between the top of the benchwork and the top of the stop plate. Perhaps it's as easy as just laying the plywood subroadbed across the top of the stop plate and cutting the gap in? And VERY cool idea about using a hydraulic closer! I would have never thought of that, but now I'm seriously considering that myself - and will give full credit to you if I do, of course. Brilliant idea
ReplyDeleteThanks, Chris... yes, the subroadbed for the staging will be a couple of inches above the frame so no worries with the stop... my main concern is the mainline subroadbed which will be on risers about 8" high and the resulting clearance required as the gate drops down... we'll see how that goes... BTW, are we talking royalties with the closer idea?
DeleteNice save, Jim. Yea, definitely easier than lowering the floor.
ReplyDeleteChuck - Keep thinking outside of the box... it's that kind of innovative thinking that we're looking for - JF
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